Pump mounting base

Pump Base Welding Production Line
Dimensions: 130m (L) × 24m (W)
Core Configuration:

13 welding stations

2 automated transfer systems (RGV/AGV)

Digital twin technology for layout simulation & verification

Advanced Systems Integration:

Real-time data acquisition

Intelligent monitoring & scheduling

IoT connectivity

Cycle time: 2 hours

Functional Zones:

Rear Hinge & Leg Box Welding Zone

7 welding robots

2 RGV transfer carts

4 manual welding positioners

Process flow:

Initial positioning on loading fixtures → RGV transfers components → Hydraulic clamping → Automated welding program recognition → Partitioned robotic/manual welding → Two-level unloading platform with AGV interface

Cylinder Welding Zone

Hydraulic self-centering fixtures (≥90% welding accessibility)

Single-clamp multi-process capability

Main Body Welding Zone

Dual-side welding sequence: Reverse → Front

Simultaneous robotic/manual operation

Accommodates complex multi-pass welding requirements

Technical Highlights:

26 product variants with 104 processes compatibility

Offline programming reduces new product setup time by 30%

Unified AGV/RGV logistics for cross-zone material transfer